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In a field where accidents can happen in a split second, it’s important to make sure that when those accidents happen your fall protection equipment doesn’t fail you. What ever do I mean? I’m referring to equipment inspection, and in this case harness inspection. You should inspect your harness every time you wear it, just like underwear. You do inspect your underwear don’t you? Anyway, we’re going to help by giving you some tips on what to look for. Without further ado…
Check Your Webbing: The webbing of your fall protection harness is crucial. Frays, broken fibers, cuts, and pulled stitches can lead to serious injury. We’ve found that by gripping the webbing with your hands about half a foot apart and moving your hand towards each other it’s possible to bend the webbing into an inverted U-Shape allowing you to more easily identify cuts, tears, frayed edges, burns, and chemical damage. (The same strategy applies to most body parts). If you find any of the previously mentioned damages, you should discontinue use of that harness. Unfortunately, it’s difficult to know how that damage react if you fell. Even if the harness looks okay, it’s very difficult to assess internal damages that can cause serious injury.
Check Your D-Rings: These bad boys shouldn’t be bent, cracked, or have rough or sharp edges. The d-ring should also pivot freely. The d-ring is crucially important to any harness and damage here can spell disaster. If a d-ring were to crack in a fall, you’d hit the ground wearing your harness. So much for being alive safe. Also a sharp d-ring can cut through webbing and create another weakness in the harness.
Check Buckle Attachments: You should also be checking where buckles connect to webbing. These are crucial spots where failures can occur. You’ll be looking for the same damage as on the harness webbing such as cuts, tears, and frayed fabric. blah blah blah… These attachments can connect buckles as well as d-rings.
Check Tongue Buckle Grommets: If you have tongue buckles on your harness you’ll want to take a look at the grommets on the tongue to make sure there are no loose, bent, or broken grommets. The tongue normally receives heavy wear and tear from repeat buckling and unbuckling. It’s also important to remember that the webbing on the tongue should not have any additional punched holes. This is dangerous. If you gain or lose that much weight, you need a new harness. Jimmy-rigged and damaged grommet holes are poison. Take it easy tubby!
Check Tongue Buckles: If you have tongue buckles on our harness, make sure that nothing is bent and that everything is working properly. You should also be concerned with any sharp edges that have the potential to slice through webbing.
Check Mating Buckles: If your harness has mating buckles, it’s important to make sure that both components are straight. A bent mating buckle can slip out and compromise harness integrity. Check to be sure the latch is secure. Again sharp and rough metal edges are an area of concern.
Check Quick Connect Buckles: And for those of you that have fancy quick connect buckles, you to need to check for bent and distorted components. You also need to make sure that the release mechanism is free of debris and that it connects properly. A small pebble in this mechanism can cause a world of hurt if not properly checked. The dual tabs should only release the tooth when pressed at the same time.
I hope these tips have made what to look for while inspecting your harness a little less daunting and doable. It’s important to inspect your harness before every use, and this is one area you don’t want to take for granted. It never hurts to be overly cautious. Being lax with inspections and letting things slide is when injuries and fatalities occur.
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Fall Protection Articles by
Safety Frank. Safety Frank is our resident all around safety guy. He specializes in making safety easier to understand though humor, video, and a general irreverence for a very stuffy industry.
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